Introduction
The
term textile finishing is used to refer to a type of process that covers all
bleached, colored, printed, and certain gray fabrics before being put on the
market. The purpose of textile finishing is to render textile products
appropriate for their intended or end-use and/or to enhance the efficiency of
the fabric service.
Various kinds of the textile finishing process
Fabric
finishing is done for both aesthetic and functional purposes to improve the
quality and appearance of the fabric. By applying one or more finishing
processes the fabric can get a substantial added value. Below are some textile
finishing processes-
Calendaring
Calendaring
is a finishing process that is used to smooth, coat, and thin any material.
With textiles, the fabric goes through calendar rollers at high temperatures
and pressures. It is used to create its water-repellent effect on fabrics such
as myrrh and on cambric and some types of satin. To prepare the calendaring,
the fabric is folded lengthwise through the inside, along the front or face,
and sewn along the edges. The fabric can be folded together over the entire
width, but not as often as it is difficult. The fabric is then rolled through
rollers that polish the surface and make the fabric smoother and more lustrous.
High temperatures and pressures are used as well. Fabrics that go through the
calendaring process feel thin, glossy and paper feel the wash durability of
calendared finishes in thermoplastic fibers such as polyester are higher than
cellulose fibers like cotton. Depending on the equipment and process conditions
used.
Raising process
An important and oldest textile finish is brushed or enhanced. This process can be
used to produce a variety of fabrics, including blankets, flannels, and
industrial fabrics. The lifting process consists of lifting from the body of
the fabric a layer of fiber that stands on the surface known as a “pile”. The
formation of piles on fabric can result in a "high" handle and the
fabric can be subdued or subdued in pattern and color.
There
are two types of raising machines; Teasel machines and card-wire machines. The
speed of the card-wire hoisting machine varies from 12-15 yards per minute,
which is 20-30% higher than that of the teasel-hoist. This is why the card-wire
lifting machine is widely used.
Crease resistance
The main drawback of cotton fabric is the crease formation of woven or woven fabric
containing cellulose when washing or folding. The molecular chains of cotton
fibers are attached to each other with weak hydrogen bonds. During washing or
folding, the hydrogen bonds break easily and after drying the new hydrogen
bonds form with the chains in their new position and the crease is stabilized.
If crosslinks can be introduced into the polymer chain through cross-linking
chemicals, it strengthens the cotton fibers and prevents permanent displacement
of the polymer chain when the fibers are pressed. So it is much more difficult
to shrink in favor of crease formation or while washing clothes.
Softening process
The
fibers on the fabric surface squash and burn and make the laundry feel stiff
when air-dried. Adding liquid fabric softeners to the final wash makes the
laundry feel softer. Fabric softeners are usually in liquid form, which is
added to the washing machine during the washing cycle; Or as a dryer sheet which
is added to the wet laundry at the beginning of the drying cycle. Liquid fabric
softeners can be designed for this purpose during the washing cycle or on the
machine automatically.
Fabric
softeners cover the surface of a fabric with chemical compounds that are
electrically charged, causing the threads to stand up from the surface and thus
give a soft and fluffy texture. Cationic softeners are bound by negatively
attracted electrons to negatively charged groups on the surface of the fibers
and neutralize their charge. The long aliphatic chains then move to the outside
of the fiber, giving lubrication.
Fabric
softeners provide antistatic properties to fabrics and thus prevent an increase
in electrostatic charge in synthetic or man-made fibers, which in turn
eliminates fabric grip during handling and wearing, cracking noise, and
attracting dust. Also, fabric softeners make fabrics easier to iron and help
reduce wrinkles on garments. In addition, they reduce drying times so that
energy is stored when soft laundry breaks down. Last but not least, these can
also provide a fragrant aroma in the laundry.
Water-repellent process
The water-repellent coating is basically just one step above the water-resistant
coating. If a device is labeled as water-repellent, it actually has the
properties in which you guessed it, make the water hydrophobic. A
water-repellent the device, whether indoor, outdoor, or both, is much more
likely to be coated with some thin-film nanotechnology and is much more likely
to stand in the water than your average device. Many companies claim
water-repellency, but the term is hotly debated because a sustainable water
repellent is rare and because of all the questions and incredible elements
associated with it.
Fire-retardant process
Fire-retardant
fabrics are textiles that are more resistant to fire than others through
chemical treatment or fireproof fibers produced. The term fire-retardant
applied to organic (e.g., carbonated) materials is intended to refer to the
reduced risk of fire, as everything will burn under certain conditions. Tests
specified in building codes, such as NFPA 701, are accurate flame resistance
tests, which test a fabric's ability to prevent ignition, including flame size
and duration, in terms of testing.
When
a fabric is instinctively designated as fire-retardant, permanently
fire-retardant, or aptly fire-retardant, the flame retardant is permanent for
the life of the fabric because it was woven into the fabric fiber. Draperies
can be laundered or dry-cleaned according to the advice of the draperies
manufacturer. In the case of fabrics designated as fire-retardant tops treated
with chemicals, the flame retardancy of the fabric will disappear over time,
especially with repeated cleaning. Since these chemicals are soluble in liquids
- either water or dry cleaning liquids, these fabrics must be dry-cleaned with
a liquid-cleaning agent. Fire retardants cover flammable fabrics with
mineral-based barriers to prevent fires from reaching the fibers.
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