Plasma factor on textiles with environmental benefits

Introduction

Plasma is a state of matter in which an ionized gaseous substance becomes highly electrically conductive to the point that long-range electric and magnetic fields dominate the behavior of the matter. The plasma condition may be contrasted with the other statessolidliquid, and gas.

Plasma treatment
Plasma treatment

Plasma is an electrically neutral medium of untied positive and negative particles. Although these particles are infinite, they are not "free" in terms of not giving the force experience. Moving charged particles generate an electric current within a magnetic field, and any movement of a charged plasma particle affects and is affected by the fields created by the other charges. In turn, this governs collective behavior with many degrees of variation.

Three factors define a plasma-

a. The plasma approximation: The plasma parameter is applied when the number of charge carriers in a sphere surrounding a given charged particle is large enough to protect the electronic effect of the particle outside the sphere.

Plasma factor
Plasma factor

b. Bulk interactions: The Debye screening length (defined above) is short compared to the physical size of the plasma. This criterion means that interactions in most parts of the plasma are more important than their edges where boundary effects can occur. When this criterion is fulfilled, the plasma is quasineutral.


c. Plasma frequency: The electron plasma frequency is large compared to the electron-neutral collision frequency. When this condition is valid, electrostatic interactions predominate over the processes of general gas dynamics.

The environmental benefits of plasma treatment were-

1. Reduced  amount  of  chemicals needed  in  conventional  processing,

2. Better exhaustion of chemicals from the bath,

3. Reduced BOD/COD  of  effluents,

4. Shortening  of the  wet processing  time,

5. A decrease in  needed  wet processing temperature and

6. Energy savings.


The comparative cost analysis of conventional chlorination and plasma processing of wool was worked out and they demonstrated that energy costs for chlorination are 7  kWh/kg wool whereas for low-pressure plasma treatment only 0.3-0.6  kWh/kg wool. The application of low-pressure plasma for the modification of 120 t/year of wool can save 27000 m of water, 44 t of sodium hypochlorite, 16 t of sodium bisulfite, and 11 t of sulphuric acid, and 685 MWh of electrical energy.

Conclusion

Plasma processing is a dry and environmentally friendly practice. It does not require immense supplies of water, heating, and drying, and only infinitesimal amounts of chemicals are necessary to reach the preferred functionality. Because the desired material behavior is accomplished by modifying only the surface of fibers,  bulk characteristics of the material,  such as its mechanical strength,  are unchanged.



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