What is rayon fiber? A short history of rayon fiber.

What is rayon fiber?

Rayon fiber is a regenerated cellulose fiber produced from natural cellulose sources like wood and related agricultural products that have the same molecular structure as cellulose. It is a multipurpose fiber and is broadly claimed to have the same comforting properties as natural fibers, even if the drape and lubrication of rayon textiles are often similar to that of nylon. It can mimic the feel and texture of silk, wool, cotton, and linen. The fibers are easily dyed in a wide range of colors. It is soft, smooth, cool, comfortable, and highly absorbent but It does not always separate the body heat, making them ideal for use in hot and humid climates.

Rayon fiber

History of rayon fiber

Rayon is a term that is derived from plant sources in 1924 for synthetic textile materials containing reconstituted, regenerated, and refined cellulose. Developed in the late 19th century as an alternative to silk, this first semi-synthetic fiber is sometimes mistaken for synthetic silk. In London in 1884 and 1885, Joseph Wilson Swan demonstrated fibers made with nitrocellulose that were treated with chemicals to return the substance to non-combustible cellulose. Comte de Chardonnet often called the father of the rayon industry, demonstrated fibers formed in 1889 by mixing a nitrocellulose solution with spinnerets, solidifying jets rising in warm air, and then recycling them into cellulose by chemical treatment. The production of Chardonnet silk is known as rayon and it is the first commercially produced man-made fiber. This process was very simple and involved a minimum of the waste but it was slow, costly, and potentially dangerous.

In 1890, another French chemist named Louis-Henri Despeissis patented a technique for producing fibers from cuprammonium rayon where cellulose could be dissolved in a solution of copper salts and ammonia and, after extrusion, then be regenerated in a coagulating bath.

The modern production of viscose rayon has not necessarily changed. Refined cellulose is first treated with caustic soda. After alkali cellulose is aged, carbon disulfide is added to form cellulose xanthate that is dissolved in sodium hydroxide. This viscous solution is stressed by spinnerets. Emerging from the hole, the jets enter the frozen bath of acid and salt, where they are re-converted to cellulose and solidify to form a solid filament. The filament can control and modify the cross-section according to the luminosity, strength, expansion, size, and demand of the filament during the manufacturing process.

Conclusion

Rayon fiber is an important fiber like cellulose fiber, even if production in industrialized countries has declined due to environmental concerns associated with the release of carbon dioxide and salts into the air. It has many properties similar to cotton and it can be made similar to silk. In clothing, it is used alone or mixed with other fibers in cases where cotton is commonly used. High-strength rayon, produced by drawing filaments during production for crystallization of cellulose polymers, is made into tire cords for use in automobile tires. Rayon is also mixed with wood pulp in papermaking.

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