Mineral fiber | Properties, Chemical composition, Types | Applications

 

Mineral fiber

Mineral fiber

The second natural fiber is mineral fiber. Although it is a naturally occurring fiber, it can also be a slightly modified fiber derived from minerals. Mineral fiber can be classified into three categories as follows-

i. Asbestos: Asbestos is the only naturally occurring mineral fiber like serpentine, amphiboles, and anthophyllite.

ii. Ceramic Fiber: Examples of ceramic fibers are glass fiber, aluminum oxide, silicon carbide, and boron carbide. Glass wood, and quartz can be classified into glass fiber groups.

iii. Metal Fiber: Aluminum fiber is one of the examples of the metal fiber family.

Properties of mineral fiber

i. It does not deteriorate in normal usage,

ii. It is not attacked by insects or microorganisms,

iii. It is used in fireproof clothing, conveyor belts,

iv. It is used in brake linings, gaskets, industrial packing, and electrical windings,

v. It has good insulations properties

vi. It has good soundproofing properties.

vii. It has been a serious health hazard and removed from the textiles market.

viii. It is a fibrous form of silicate of magnesium and calcium-containing iron and aluminum and other minerals

ix. It is acid-proof, flame-proof, and rust-proof.

x. Its particles are carcinogenic and hence its use is restricted.

Chemical composition

Silicon Dioxide - (52-56) %

Calcium Oxide - (16-25) %

Aluminum oxide - (12-16) %

Boron Oxide - (8-13) %

Sodium &Potassium Oxide - (0-1) %

Magnesium Oxide - (0-6) %

Types of mineral fiber

There are different types of mineral fiber we found. Used for asbestos and basalt fiber vinyl tiles, sheeting and adhesives, "transit" panels and siding, acoustic ceilings, stage curtains, and fire blankets. Various mineral fibers such as below-

a.Glass fiber: Glass fiber is a material consisting of numerous extremely fine fibers of glass. It is used in the production of ironing board and mattress covers, ropes, and cables, reinforcement fiber for composite materials, insect netting, flame-retardant, and protective fabric, and soundproof, fireproof, and insulating fibers. Glass fibers are woven and coated with telephones to make beta fabrics, a virtual fireproof fabric that replaces nylon on the outer layer of the U.S. space suite since 1916.

Metallic fiber

b. Metallic fiber: Metal fibers are fibers made of metal, metal alloys, plastic-coated metals, fibers made with a core completely covered by metal-coated plastic or metal. As a source of textile and garment applications, gold, and silver fibers have been used as yarn for fabric decoration since ancient times. Most recently, aluminum yarn, aluminized plastic yarn, and aluminized nylon yarns have been replaced by gold and silver.

Metallic fiber

Today's metallic fiber industry mainly supplies fiber in stainless steel, nickel, titanium, copper, and aluminum for various applications. Metal filaments can be coated with a transparent film to reduce damage. Metal fibers can also be shaved from wire (steel wool), shaved from foil, bundles drawn from large diameter wire, mixed from a knot, cast from molten metal, or grown around a seed (usually carbon). There is a wide variety of uses for metal fibers, metal foil, and metal wire, including the manufacture of gold fabrics and jewelry. Hardware cloth is a thick woven mesh of steel wire, which is used in construction. It’s a lot like standard window screening but heavier and more open weaved.

c. Carbon fiber: Carbon Fibers with a diameter of about 5-10 micrometers and consisting mostly of carbon atoms have different advantages including higher hardness, high tensile strength, low weight, high-temperature toleration,  huge chemical resistance, and low thermal expansion. These features have made carbon fiber very popular in aerospace, civil engineering, military, and motorsports, among other competitive sports. However, these are relatively expensive when compared with similar fibers such as glass fibers or plastic fibers.

Carbon fiber

Applications of mineral fiber

Applications of mineral fibers are-

i. Mineral fiber is thermal and acoustic insulation

ii. It is used as fire protection

iii. It is used to make the fireproofing instrument

iv. It is used as artificial fireplaces and materials

v. Asbestos-reinforced building board

vi. It is used as reinforcing concrete, tiles

vii. Asbestos-reinforced cement products

viii. It is used as plastic products like vinyl floor tiles

ix. It is used in textiles

x. It is used as brake linings

xi. It is used as a potholder and ironing board pads

xii. It is used as patching and spackling compounds

xiii. It is used as pipe and duct insulation

xiv. It is used as building insulation and friction materials

xv. It is used as gaskets and packing materials

xvi. It is also used as roofing felts, and roofing materials. ... Etc.

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